TM Welder Generator 180 AMP/4.2KVA 60% Duty Cycle

TM Welder Generator 180 AMP/4.2KVA 60% Duty Cycle
Weight: 125KG
Product Description: 180 AMP/7KVA 60% Duty Cycle
Application: This machine can be used for general welding jobs. For producing burglar proofing, steel gates and fencing,steel furniture etc. It has a 220V outlet to allow it to be used as a generator to drive an angle grinder for grinding purposes.
Safety: This product should not be operated unless proper training has been supplied to the person operating the equipment.Personal protection gear includes: goggels, steel-cap boots, gloves, ear plugs, dust mask, hard-hat.
Starting:
  • Turn petrol on
  • Ensure control lever is in neutral position before starting.
  • Open choke (butterfly closes to close off air flow)
  • Pull recoil 1/3 of way twice
  • Pull recoil full way until starts (usually 2 pulls)
  • Close choke (butterfly opens the air flow)
  • Increase the revs with the control lever before moving the machine forward or backwards 
Running machine: Check oil level and filter of of machine daily. Make sure that the welding plugs are properly fitted, not loosly fitted which can cause a short. The machine is used 6 minutes out of every 10 minutes and then should be left to cool for 4 minutes. Clean the weld end out by blowing compressed air through it at least once week. Must be set to deliver beteein 220V and 230V
Do's and Donts: Make sure that the cables are not open (connections are insulated and cables are not damaged- no bare wires showing). Never leave the engine running and electrodes connected- this leaves an open voltage circuit which can shock  persons touching the bare wires.
Shutting Down: Turn On/Off switch off. Close  fuel line.
Re-fueling:
  • Ensure petrol switch is off before refuelling.
  • Machine may not be running whilst refueling.
  • Do not smoke or use a cell phone whilst refueling.
  • Remove fuel cap and place in clean dry area within reach of the machine.
  • Pour the fuel into the tank.
  • Replace fuel cap and move fuel container.
  • Do not place any plastice bags around the fuel cap as this will close the breather hole in the cap. 

 

Maintanance Checklist:

  1. Clean machine (make sure no water goes into alternator or welder)
  2. Drain oil and replace (20w50)
  3. Clean / replace spark plug
  4. Clean / replace air filter
  5. Check all bolts and nuts on machine
  6. Listen for bearing noises on machine
  7. Check that springs on governor are in plce
  8. Clean carburetor and jets
  9. Check starter rope and coil
  10. Set rpm on 3000 rpm (very important)
  11. Check bolts (must be 220V)
  12. Check welding cables and clamps for damage
  13. Check connecting studs and make sure that they are not loose 

Testing Equipment Before Hire:

  • The equipment must be clean and must have a service tag attached to ensure that the workshop completed the standard service before returning the asset to the floor.
  • The equipment must be taken to the testing station applicable where you will test the machine in front of the customer whislt demonstrating the operation of the asset to the customer.
  • Ensure that the required safety attire is worn before beginning the equipment test and instruction to the customer and ensure that the customer is in a safe location.
  • Start the equipment as per the above instruction.
  • Demonstrate the operation of the equipment as per the operating instructions above.
  • Shut the equipment down.
  • The customer must sign that he has recieved training. 
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